INTRODUCING ULTRA

WHAT IS ULTRA?
A concept of a test bench which relies on testing based on forming gas. Which allows automatic detection of leakages during the body test, detect those leakages at a much quicker rate and at a much lower concentration. ULTRA reduces test times, whereas automation reduces handling time of individual steps.

In our first use case, ULTRA reduced the overall cycle time from load to unload by 70%.

 

CNC PRODUCTION TEST BENCHES

ULTRA IS A CONCEPT, NOT A MACHINE

Valves are different, production processes are different and number of valve produced are different. So, the measuring principle will vary, but we rely on forminggas as the test media. There are many different measuring principles.

Time saving estimate for DN50 ball valve for a recent use case;

                                    Total handling           Body test        Seat test          Total
Water                                 63 sec                   60 sec             60 sec            183 Sec
Forming gas                     63 sec                   15 sec                8 sec              94 Sec

WHY FORMING GAS?
Forming gas has a traceable component which we can use in combination with hydrogen leak detectors. Since it is a gas, it will leak quicker compared to water, while the price of the gas is relatively low.

ABOUT THE VALVE
We believe that the sweetspot for ULTRA is for valves up to 6” (DN150). 

WHY IT WORKS
EN12266 allows valve manufacturers to shorten the test times of body and seat tests, providing they can present the evidence that the test results are representable for quality. ULTRA provides evidence through physics.

Forming Gas leaks quicker than water, so test times are shorter!

Get in touch, if you would like to know more about the ULTRA Concept or to address your needs.

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