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we know what it takes

Successfully manufacturing valves means taking the right decisions. Having manufactured over 5000 valve testers, we know what it takes to size and fit right test equipment into your production chain. Ventil Engineered Solutions offers a complete range of special test equipment for;

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showcase
90,000 KG HEAVY BALL
VALVE TESTER FOR KAZAKHSTAN

A well-established German ball valve manufacture approached us for equipping their brand new production facility in Astana, Kazakhstan. The local production program covered the complete range of fully welded ball valves from 2.5 up to 64” for gas handling and transport applications. All new valve production, and this means 100% body and bi-directional seat testing.

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SHOWCASE
COMPLETE O2 CLEAN ROOM FACILITY FOR VALVES

A good and old customer, located in Ras-Laffan Qatar, contacted the Ventil Engineered Solutions team with the question how valves for Oxygen service need to be treated during overhaul and repair. Over the past years we have supplied a good number of ‘Clean’ test units and gained a hands-on experience with the handling of these critical valves and the applicable Oxygen equipment standards, codes and guidelines.

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SHOWCASE
LARGE SIZE CRYOGENICS – BELFAST

The quickly developing LNG market brought good times to our customer from Belfast. Their requirements for Cryogenic testing their high quality check valves, shifted from ‘one-off – type approval testing’, to testing each valve assigned for these harsh operating conditions. They were looking for a more professional, safe and atomized solution for testing their valves.

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SHOWCASE
FULLY AUTOMATIC HP BUTTERFLY VALVE TESTING

A large international valve manufacturer opened a new production facility for metal seated, triple offset butterfly valves in Slovenia and placed the enquiry for a fully automatic test unit. The high quality valves where produced in small series and had to go through a large number of pressure and performance tests.

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SHOWCASE
TRIPLE THE OUTPUT, TO 1000 BALL VALVES PER DAY

A Middle East based ball valve manufacturer asked us to help him to triple the output of his ball valve production, to 1000 pcs / day. It concerned a wide variety of split-body ball valves with just as much different pressure classes and pipe connections in the range ½ – 4”. The valves are exported to different continents and are intended for the use in many different industries. This means, different standards, resulting in many different test procedures, test fluids and leakage criteria.

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SHOWCASE
VALVES INTENDED FOR THE APPLICATION IN VOLATILE AIR POLLUTANTS AND HAZARDOUS FLUIDS

A well-known and internationally active pumps and valves manufacturer placed the enquiry for test equipment for their new HP butterfly valve production facility in the South-West of France. The enquiry described some interesting challenges;

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sharing our knowledge and experience

All valve manufactures need to test and prove the integrity, tightness and performance according to the same standards. However each valve type and production quantity requires completely different solutions and this often leads to unique valve test benches. We’ve seen things go wrong too many times and have therefore transformed ourselves from a traditional machine supplier into an innovative frontrunner. With Ventil Engineered Solutions we offer to share our knowledge and experience, assisting customers to improve their efficiency, operational safety and competiveness.

Our method

With our experience from the world of valve production, we can support you at every stage of the planning, development and implementation of the unique valve test unit. Whether you are into ‘exotic one-off’ valves or going for mass production, the Ventil Engineered Solutions team support offers;

  • Thoroughly studying your application, defining the ‘test bench framework’
  • Verifying the applicable test procedures and test criteria.
  • Recommending the best ‘working practice’ for your application
  • Showing productivity vs. efficiency
  • Evaluate and prepare for future expansion and flexibility
  • Risk assessment

Our goal

The goal of the close cooperation with the Ventil Engineered Solutions team is;

  • No surprises during the test unit production, delivery and start-up
  • All test criteria is foreseen, and well interpreted
  • Fully functional test software and machine controls
  • Safe operations are guaranteed
  • The test unit literally fits into your production chain

Our Team

The Ventil Engineered Solutions team relies on a long, hands-on experience in valve production testing. This includes all relevant codes, guidelines and regulations. Besides the engineering process we also ‘keep the production at home’ and manufacture every component, from the smallest screw to heavy machine parts, the PLC controlled operating system and test registration software in-house. Ventil’s unique range of disciplines;

  • 3D design and simulation
  • CNC and conventional machining
  • Construction welding
  • Fitting high pressure systems up to 3,000 bar / 43,500 PSI
  • Construction welding of machine frames and safety enclosures
  • Design and installation of electronic (CNC controlled) operating system
  • CRS test software development

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